Hyperturn 110
Hyperturn 110

Hyperturn 110

EQUIPMENT

2 spindles C axis
2 tool turrets
Tailstock with MK5 an quill
Tailstock with MT5 and quill
CNC turning machine with driven tools on both turrets

Technical data

Work area
Travel in X/Y/Z With B axis (X1/X2/Z1/Z2): +540/-10 / 300 / 1300/1900 / 1340/1940; with tool turret (X1/X2/Z1/Z2): 340 / 300 / 1340/1940 / 1340/1940
Spindle bore hole 125 mm
Max. turning diameter 710 mm
Swing over bed 720 mm
Distance between centers 1700 / 2300 mm
Rapid motion speeds in X/Y/Z 1181 / 590 / 1181 ipm
Main spindle
Max. speed 2500 rpm
Spindle nose A2-11
Max. drive power 52 kW
Max. torque 2480 Nm
Counter spindle
Max. speed 2500 rpm
Spindle nose A2-11
Max. drive power 42 kW
Max. torque 1040 Nm
Tailstock
Quill diameter 150 mm
Inner cone MT 5
Travel (automatic) 1100 / 1600 mm
Quill travel 150 mm
Tool turret
VDI size 40 mm
Number of tools 12
Driven tools 12
Max. speed 3000 rpm
Max. drive power 10.5 kW
Max. torque 40 Nm
Tool turret 2
VDI size 40 mm
Number of tools 12
Driven tools 12
Max. speed 3000 rpm
Max. drive power 10.5 kW
Max. torque 40 Nm
General data
Dimensions (LxWxH) 7600 x 2550 x 2800 mm
Machine weight 16500 kg

Highlights

  • 2x A2-8" water-cooled main and counter spindle

  • 2x A2-11" powerful main and counter spindle

  • 2x 12-cavity tool turret with VDI 40 quick-change system

  • Optionally with BMT turret and direct drive up to 6000 rpm

  • CNC machine turning with Y-axes for machining complex turned and milled parts

  • Bar feed up to ø 95/110 mm

  • Optimum chip flow and user-friendly work area

  • Highest drive and control performance

Cam machining

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Work Area

Highest level of ergonomics with excellent accessibility
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Overall dimensions/Work space

Work area HT 110 SM2Y

Work area Hyperturn 110 SM2Y
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Versions

Hyperturn 110 SM2

CNC-turning center; 2 spindles, 2 turrets, 5 linear axes and 2 rotation axes, powerful main spindle including 2-step gear drive; Bed length: 1700 mm
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Hyperturn 110 SM2Y

CNC-turning center; 2 spindles, 2 turrets, 6 linear axes and 2 rotation axes, powerful main spindle including 2-step gear drive; Bed length: 2300 mm
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Options/Accessories

BMT Revolver für Hyperturn 100, 110, 95, Maxxturn 110,

BMT Revolver für Hyperturn 100, 110, 95, Maxxturn 110,

For economical production of complex turned/milled parts with mainly milling share, there is optional the BMT-turret with water cooled direct drive. With max. 6000 rpm, 45/62 Nm* and 15/22 kW*, this turret offers optimal prerequisites for high milling / drilling performance and stability(*S1/S6-50%).

View image BMT Revolver für Hyperturn 100, 110, 95, Maxxturn 110,

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine. The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard. The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Sinumerik ONE).

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

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EMCO CPS Pilot (optional)

EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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Download

CNC_turn_mill_center_HYPERTURN_95_110.pdf

21.03.2022
Preview Download

EMCONNECT_Steuerzentrale.pdf

08.07.2024
Preview Download

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