Concept Mill 105
Concept Mill 105

Concept Mill 105

EQUIPMENT

Compact CNC desktop Milling machine
High-resolution axis motors
Automatic 10 station tool turret
Infinitely adjustable main drive
Engraving Spindle Facility
NC dividing unit as an optional fourth axis
Robotic interface for integration into FFS/CIM systems
Safety technology according to the latest lathes standard
Made in the Heart of Europe

Technical data

Work area
Travel in X/Y/Z 200 / 150 / 250 mm
Distance spindle nose 95 - 245 mm
Rapid motion speeds in X/Y/Z 5 m/min
Work feed X/Y/Z 0 - 5 m/min
Feed force in X/Y/Z 2000 N
Clamping area 420 x 125 mm
Max. table load 10 kg
Main spindle
Max. speed 5000 rpm
Max. drive power 1.1 kW
Max. torque 4.2 Nm
Motor spindle
Max. Torque 4,2 Nm
Tool change
Number of tool stations 10
Max. tool diameter 55 mm
Max. tool length 50 mm
Milling spindle
Max. speed 5000 rpm
Max. drive power 1.1 kW
General data
Dimensions (LxWxH) 1135 x 1100 x 1100 mm
Machine weight 400 kg

Highlights

  • Stable gray cast iron construction

  • Fully covered work area

  • Clockwise/counterclockwise spindle rotation

  • Infinitely variable main and feed drives

  • Backlash-free storage of the work spindle in accurate angular ball bearings lubricated for life

  • Guide ways with automatic central oil lubrication

  • Spindle bearing lubricated for life

  • CNC 3D continuous path control

  • Automatically reference points

Overall dimensions/Work space

Emco Concept Mill 105: CNC milling center Machine layout

Machine layout Concept MILL 105

View image Emco Concept Mill 105: CNC milling center Machine layout

Workpieces

Examples of use

  • Counter milling
  • Thread milling (helix interpolations)
  • Tapping
  • Drilling
Emco Concept Mill 55: CNC milling center Piston

Piston

Piston
View image Emco Concept Mill 55: CNC milling center Piston
Emco Concept Mill 105: CNC milling center Injection mold

Injection mold

Injection mold
View image Emco Concept Mill 105: CNC milling center Injection mold
Emco Concept Mill 105: CNC milling center Test piece

Test piece

Test piece
View image Emco Concept Mill 105: CNC milling center Test piece

Options/Accessories

Emco Concept Mill 55: CNC milling center Processing main spindle

Engraving spindle attachment

Because of the high transfer of speed engravings can be made.
View image Emco Concept Mill 55: CNC milling center Processing main spindle

NC dividing unit

For the Concept Mill 105 a dividing unit representing the 4th axis is available with 3-jaw cuck, tail stock and rolling grains.
View image

Machine base

The machine base is equipped with an extendable load and provides additional space for a PC tower.

View image

Tool turret with 10 stations

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Electronic hand wheel

Electronic hand wheel

For moving the machine’s axes manually.

View image Electronic hand wheel

Automation

Integration into FMS and CIM systems

The robotics interface can not only control the periphal equipment (such as automatic door, vice, etc.) but also connect the machine to other machines or devices (e.g. loading and unloading robots). The DNC interface allows programs to be started from the master computer.

View image

Automatic door

Thanks to the pneumatic unit the machine door opens and closes automatically or by pressing the button. The monitoring of the door position is done via end switch.

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Emco Concept Mill 55: CNC milling center Automation components

Pneumatic unit

The pneumatic unit prepares for the connection of automatic door and pneumatic tailstock and a clamping blow-out device.
View image Emco Concept Mill 55: CNC milling center Automation components

Software/Control

[Translate to en:]
EMCO Win3D-View

Win3D-View is a 3D simulation for turning and milling and is available as an option in addition to the WinNC Control. Graphic simulations of CNC controls are designed especially for industrial experience. Win3D-View displays exceed industry standards. Tools, blanks, clamping devices, and work processes are highly realistic. The system checks the programmed travel of the tool to prevent collision with clamping devices and blanks.

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[Translate to en:]
EMCO WinNC

The unique concept of the interchangeable control can be fitted to all Concept machines. In doing so, the user is trained on all CNC industry controls that are common to the market.
The result: CNC technicians are flexible to work in a variety of settings.

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[Translate to en:]
EMCO CAMConcept

CAMConcept is innovative software for complete CAD/CAM and CNC training, from design to manufacture. CAMConcept incorporates both the functions of a professional CAD/CAM system and the advantages of a special training program. All core CAD program functions are available. Graphic displays of CNC cycles allow quick programming, while simulations and collision checks ensure that control programming is safe.

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01.03.2024
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