Hyperturn 65 Powermill G2
Hyperturn 65 Powermill G2

Hyperturn 65 Powermill G2

EQUIPMENT

Main- and counter spindle, milling spindle, B and Y axis
Additional tool turret with milling drive
40-, 80-, 120-slot chain-type tool magazine
Tool magazin and control unit ergonomically placed
Max. bar stock diameter 65 (102) mm
EMCONNECT – Digital Process Assistant (Sinumerik ONE)

Technical data

Work area
Travel in X/Y/Z X1/X2 530/210 mm // Y1 240 mm // Z1/Z2 1215/1205 mm
Bar diameter 65 (102) mm
Max. turning diameter 500 mm
Swing over bed 500 mm
Spindle distance 1500 mm
Main spindle
Max. speed 0-5000 (4000) U/min
Max. drive power 29 (38) kW
Max. torque 250 (800) Nm
Counter spindle
Max. speed 0-5000 (4000) U/min
Max. drive power 29 (33) kW
Max. torque 250 (420) Nm
Tool turret
Number of tools 40 / 80 / 120
Driven tools 12 (16) / BMT55P (BMT45P)
Max. speed 0-12000 U/min
Max. drive power 11,7 (11,7) kW
Max. torque 28 (25) Nm
Milling spindle
Max. speed 0-12.000 rpm
Max. drive power 37 (30) kW
Max. torque 110 (58) Nm
General data
Dimensions (LxWxH) 5970 x 2430 x 2480 mm
Machine weight approx. 16500 kg

Highlights

  • High dynamics due to state-of-the-art spindle motor technology

    All spindles liquid-cooled for optimum thermostability

  • High productivity due to short tool change times

  • Both tool systems can be used on both spindles

  • Bed design for maximum stability and oscillation damping

  • Excellent repeatability due to linear guides

  • Short set-up times due to ease of access to work area

Gear skiving to machine internal and external gear

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Control unit - swivelling and adjustable in height

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Clamping Stroke Control on the main- and counter spindle

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Holding Brake on the main- and counter spindle

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Overall dimensions/Work space

Installation plan HT65 PM with band filter system and short bar loader

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Installation plan HT65 PM with band filter system and short bar loader

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Machine layout

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Work Area BMT 45

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Work Area BMT 55

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Work Area VDI40

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Workpieces

Sprocket Wheel (Steel Ck45)

Sprocket-wheel made of steel (Ck45)
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Multifunctional Mill-Turn-Part

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Sensor housing made of stainless steel

Sensor housing made of stainless steel
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Bonnet flange (Brass)

Bonnet flange (Brass)

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Automation

Gantry Loader

Gantry Loader

Universal loading and unloading for preformed blanks and parts.

Using the multiple grippers and handling systems the gantry loader can be customized to your individual needs.

View image Gantry Loader
Turn / Mill Assist

Turn / Mill Assist

Compact standard automation for small and medium-sized batches for turning and milling machines.

  • Reduction of working hours by up to 70%
  • Compact and space-saving solution
  • Graphically supported operation
  • Free access to the machine door
  • For small and medium-sized series
  • Very short configuration and setup times
  • No special knowledge about robots required
  • On-site installation and training
View image Turn / Mill Assist
Short-bar loader IRCO IL-MUK 7012/10012

Short-bar loader IRCO IL-MUK 7012/10012

Automatic loading of bars up to ø102 mm and a max. length up to 1200 (1500) mm
Round material or profile material
Small footprint
STL-Interface included

View image Short-bar loader IRCO IL-MUK 7012/10012
Short-bar loader EMCO SL 1200

Short-bar loader EMCO SL 1200

The EMCO short-bar loader SL 1200 is the perfect solution for the automatic reloading of pre-cut bars up to 1200 mm.

The adavantage: small footprint and short loading times through shorter strokes.

The control unit is perfectly adapted to the interface of the machine.

View image Short-bar loader EMCO SL 1200

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

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EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine. The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard. The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Sinumerik ONE).

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Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

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EMCO CPS Pilot (optional)

EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

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Download

CNC-Turning-Machine-Hyperturn65-Powermill-G2.pdf

15.03.2024
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Machine-Multitache-HYPERTURN-65-PM-G2.pdf

15.03.2024
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EMCO_Medical_Technology_EN.pdf

17.09.2024
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Lekarska_Technologie_CZ.pdf

17.09.2024
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Technologia_Medyczna_PL.pdf

17.09.2024
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Technologie_Medical_FR.pdf

17.09.2024
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EMCONNECT_Your_guide_in_technology.pdf

08.07.2024
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