Maxxturn 110
Maxxturn 110

Maxxturn 110

EQUIPMENT

Main spindle with 3 bed lengths up to 3500 mm
Tool turret
Driven tool for milling and drilling machining
Y axis directly implemented in machine construction
Steady rest for the machining of shafts
Sinumerik ONE control

Technical data

Work area
Travel in X/Y/Z 420/180/1560-2560-3560 mm
Bar diameter 95 mm
Spindle bore hole 110 mm
Max. turning diameter 680 mm
Max. part length with tailstock 1500-2500-3500
Swing over bed 840 mm
Distance above centers 1700/2700/3700
Rapid motion speeds in X/Y/Z 24/12/30 m/min
Main spindle
Max. speed 3500/2500 (2000) rpm
Spindle nose A2-11
Max. drive power 33/52 kW
Max. torque 800/2480 (3400) Nm
Tailstock
Automatic tailstock Yes
Quill diameter 150 ( 150) mm
Inner cone MK5 (MK6)
Travel (automatic) 1300/2300/3300 mm
Quill travel 150 (250) mm
Tool turret
VDI size 50 (BMT65p short)
Number of tools 12 + 12
Driven tools 12
Max. speed 4000 rpm
Max. drive power 10 kW
Max. torque 60 Nm
General data
Dimensions (LxWxH) 6800/7800/9500 x 2700 mm
Machine weight 17000/25000 kg

Highlights

  • High thermostability and precise machining High rapid motion speed

  • Very stable Y axis with long travel High-precision C axis

  • Driven tools 12 time VDI50 radial turret with single-motor engineering

  • Very compact machine layout

  • State-of-the-art control technology from Siemens for simple dialog-supported programming

Overall dimensions/Work space

Machine layout

View image

Work area

Work area
View image

Work are

View image

Workpieces

Examples of use

  • Hydraulic/pneumatic components
  • Motor and vehicle parts
  • Machine components
  • Friction and roller bearings parts
  • Materials handling equipment
  • Fixing systems etc..

Shaft

Shaft made of steel
View image

Crankshaft

Crankshaft made of tempered steel
View image

Tool turret disc

Tool turret disc made of tempered steel
View image

Versions

Maxxturn 110 x 1500/2500 or 3500 (Siemens)

without driven tools; variously with wide angle 1500/2500 or 3500 mm
View image

Maxxturn 110 MY x 1500/2500 or 3500 (Siemens)

with driven tools, C axis and Y axis; variously with wide angle 1500/2500 or 3500 mm
View image

Options/Accessories

With a radio measuring probe on the turret, certain features on the workpiece can still be measured and precisely reworked during the process. Extensive measuring cycles facilitate the application.
View image

Steady rest

Various choices: Single or double steady rest in different sizes with towing system or NC drive.
View image

EMCO tool break monitoring

The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low load indicates a tool is missing.
View image

Band filter with high-pressure coolant pumps

A coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables cooland-fed drilling and milling tools to be used to their best advantage.
View image
BMT Revolver für Hyperturn 100, 110, 95, Maxxturn 110,

BMT Revolver für Hyperturn 100, 110, 95, Maxxturn 110,

For economical production of complex turned/milled parts with mainly milling share, there is optional the BMT-turret with water cooled direct drive. With max. 6000 rpm, 45/62 Nm* and 15/22 kW*, this turret offers optimal prerequisites for high milling / drilling performance and stability(*S1/S6-50%).

View image BMT Revolver für Hyperturn 100, 110, 95, Maxxturn 110,

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

Show details Hide details
EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine. The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard. The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Sinumerik ONE).

Show details Hide details
Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

Show details Hide details
EMCO CPS Pilot (optional)

EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

Show details Hide details

Download

CNC_Universal_Turning_Center_Maxxturn_110.pdf

23.08.2022
Preview Download

EMCO privacy setting

Privacy Policy | Imprint

We, EMCO GmbH (headquarters: Austria), would like to process personal data with external services. This is not necessary for the use of the website, but enables us to interact even more closely with you. If desired, please make a selection:

Analysis / Statistics (1 Service)

Anonymous evaluation for error correction, further development and personalised ads.
Google Analytics

Google LLC, USA

 INFO
Other contents (4 Services)

Integration of additional information
EMCO Career Portal

eRe­crui­ter GmbH, Austria

 INFO
Evalanche

SC-Networks GmbH, Germany

 INFO
Google Maps

Google LLC, USA

 INFO
YouTube

YouTube LLC, USA

 INFO
Accept all Accept selection Accept nothing
Service: Google Analytics

Purpose: Error analysis, statistical evaluation of our website
Processing operations: Collection of connection data, data of your web browser and data on the contents called up; execution of analysis software and storage of data on your end device, anonymization of the collected data; evaluation of the anonymous data in the form of statistics
Storage period: Data on your end device for up to two years
Joint responsible party: Google LLC, Amphitheatre Parkway, Mountain View, CA 94043, USA
Legal basis for data processing: voluntary, at any time revocable consent
Consequences of non-consent: No direct effect on the function of the website; however, limited possibilities for further development and error analysis
Legal basis for data transfer to the USA: Implementing decision of the EU Commission C/2016/4176 and the Privacy Shield certification

Name Description Storage period
_ga

Used to distinguish users in Google Analytics 4.

 2 Years
_gid

This cookie is used by Google Analytics to store and update a unique value for each page visited.

 1 Day
_gat

Used by Google Analytics to throttle the request rate, which means that the collection of data on high-traffic websites is restricted.

 1 Day
_ga_AW-959191631

Used to maintain the session status.

 2 years
Back
Service: EMCO Career Portal

Purpose: Provision of a career portal
Processing operations: collection and processing of personal data by eRecruiters for application procedures
Storage period: until you leave the website
Joint responsible: eRecruiter GmbH, Am Winterhafen 4, 4020 Linz, Austria
Legal basis for data processing: voluntary consent, revocable at any time
Consequences of non-consent: The career portal is not made available to you.

Name Description Storage period
__RequestVerificationToken

Saves a token for verification of the following requests.

 Session
Back
Service: Evalanche

Purpose: Provision of a form for newsletter registration
Processing operations: Collection of connection data, data of your web browser and data about the contents called up; execution of analysis software and storage of data on your end device, anonymization of the collected data; evaluation of the anonymous data in the form of statistics
Storage period: Data on your end device up to two years.
Jointly responsible: SC-Networks GmbH, Würmstraße 4, 82319 Starnberg
Legal basis for data processing: voluntary, at any time revocable consent
Consequences of non-consent: No direct effect on the functioning of the website

Name Description Storage period
ewafutano

Tracking (anonymous history)

 2 Years
Back
Service: Google Maps

Purpose: To display the map service Google Maps
Processing operations: Collection of connection data, data of your web browser and data on the contents called up; placement of advertising cookies by Google; processing of the collected data by Google
Storage period: until you leave the website
Jointly responsible: Google LLC, Amphitheatre Parkway, Mountain View, CA 94043, USA
Legal basis for data processing: voluntary, at any time revocable consent
Consequences of non-consent: The Google Maps service is not made available to you.
Legal basis for data transfer to the USA: Implementing decision of the EU Commission C/2016/4176 and the Privacy Shield certification

Back
Service: YouTube

Purpose: Integration of external videos
Processing operations: Collection of connection data, data of your web browser and data about the contents called up; execution of analysis software and storage of data on your end device, anonymization of the collected data; evaluation of the anonymous data in the form of statistics
Storage period: Data on your end device up to one year.
Joint Controller: YouTube LLC, 1600 Amphitheatre Parkway, Mountain View, CA 94043, USA
Legal basis for data processing: voluntary, revocable consent
Consequences of non-consent: No playback of embedded videos.
Legal basis for the data transfer to the USA: Implementing decision of the EU Commission C/2016/4176 and the Privacy Shield certification

Name Description Storage period
yt-remote-device-id

Saves the user settings when retrieving a YouTube video integrated on other websites

 Permanent
yt-remote-connected-devices

Saves the user settings when retrieving a YouTube video integrated on other websites

 Permanent
yt-remote-session-app

Saves the user settings when retrieving a YouTube video integrated on other websites

 Session
yt-remote-cast-installed

Saves the user settings when retrieving a YouTube video integrated on other websites

 Session
yt-remote-session-name

Saves the user settings when retrieving a YouTube video integrated on other websites

 Session
yt-remote-fast-check-period

Saves the user settings when retrieving a YouTube video integrated on other websites

 Session
VISITOR_INFO1_LIVE

Trying to estimate user bandwidth on pages with integrated YouTube videos.

 179 Days
YSC

Registers a unique ID to keep statistics of the YouTube videos that the user has seen.

 Session
GPS

Registers a unique ID on mobile devices to enable tracking based on GPS geographic location.

 1 Day
Back