Hyperturn 65 Powermill G2
Hyperturn 65 Powermill G2

Hyperturn 65 Powermill G2

EQUIPMENT

Main- and counter spindle, milling spindle, B and Y axis
Additional tool turret with milling drive
40-, 80-, 120-slot chain-type tool magazine
Tool magazin and control unit ergonomically placed
Max. bar stock diameter 65 (102) mm
EMCONNECT – Digital Process Assistant (Sinumerik ONE)

Technical data

Work area
Travel in X/Y/Z X1/X2 530/210 mm // Y1 240 mm // Z1/Z2 1215/1205 mm
Bar diameter 65 (102) mm
Max. turning diameter 500 mm
Swing over bed 500 mm
Spindle distance 1500 mm
Main spindle
Max. speed 0-5000 (4000) U/min
Max. drive power 29 (38) kW
Max. torque 250 (800) Nm
Counter spindle
Max. speed 0-5000 (4000) U/min
Max. drive power 29 (33) kW
Max. torque 250 (420) Nm
Tool turret
Number of tools 40 / 80 / 120
Driven tools 12 (16) / BMT55P (BMT45P)
Max. speed 0-12000 U/min
Max. drive power 11,7 (11,7) kW
Max. torque 28 (25) Nm
Milling spindle
Max. speed 0-12.000 rpm
Max. drive power 37 (30) kW
Max. torque 110 (58) Nm
General data
Dimensions (LxWxH) 5970 x 2430 x 2480 mm
Machine weight approx. 16500 kg

Highlights

  • High dynamics due to state-of-the-art spindle motor technology

    All spindles liquid-cooled for optimum thermostability

  • High productivity due to short tool change times

  • Both tool systems can be used on both spindles

  • Bed design for maximum stability and oscillation damping

  • Excellent repeatability due to linear guides

  • Short set-up times due to ease of access to work area

Gear skiving to machine internal and external gear

View image

Control unit - swivelling and adjustable in height

View image

Clamping Stroke Control on the main- and counter spindle

View image

Holding Brake on the main- and counter spindle

View image

Overall dimensions/Work space

Installation plan HT65 PM with band filter system and short bar loader

View image

Installation plan HT65 PM with band filter system and short bar loader

View image

Machine layout

View image

Work Area BMT 45

View image

Work Area BMT 55

View image

Work Area VDI40

View image

Workpieces

Sprocket Wheel (Steel Ck45)

Sprocket-wheel made of steel (Ck45)
View image

Multifunctional Mill-Turn-Part

View image

Sensor housing made of stainless steel

Sensor housing made of stainless steel
View image

Bonnet flange (Brass)

Bonnet flange (Brass)

View image

Automation

Gantry Loader

Gantry Loader

Universal loading and unloading for preformed blanks and parts.

Using the multiple grippers and handling systems the gantry loader can be customized to your individual needs.

View image Gantry Loader
Turn / Mill Assist

Turn / Mill Assist

Compact standard automation for small and medium-sized batches for turning and milling machines.

  • Reduction of working hours by up to 70%
  • Compact and space-saving solution
  • Graphically supported operation
  • Free access to the machine door
  • For small and medium-sized series
  • Very short configuration and setup times
  • No special knowledge about robots required
  • On-site installation and training
View image Turn / Mill Assist
Short-bar loader IRCO IL-MUK 7012/10012

Short-bar loader IRCO IL-MUK 7012/10012

Automatic loading of bars up to ø102 mm and a max. length up to 1200 (1500) mm
Round material or profile material
Small footprint
STL-Interface included

View image Short-bar loader IRCO IL-MUK 7012/10012

Software/Control

Sinumerik ONE with Operate

The Sinumerik ONE is the universal and flexible CNC system. With a wide range of functionality, it is suitable for use in almost all technologies. The Sinumerik ONE sets standards in terms of dynamics, precision and integrability in networks.

With the Sinumerik ONE you rely on:

  • highest performance and flexibility
  • universal openness
  • highly effective personal and machine protection

Sinumerik & EMCONNECT, the digital process assistant
EMCONNECT is included in the standard machine. Switching between emcoNNECT apps and the control system is possible with a single click. All production-relevant data can be displayed in full-screen or sidebar view.

The new SINUMERIK ONE has been specially developed for smart manufacturing.

  • Digital twin is an integral part of the CNC control, virtual and real control merge and complement each other
  • Significant reduction in product development and time-to-market thanks to the digital first strategy
  • Improved networking and data communication capabilities
  • Significant reduction in the duration of real commissioning through virtual preparation for commissioning
  • Significantly increased CNC performance
  • Significantly shorter non-productive times and complete integration into the TIA Portal through the integrated SIMATIC S7-1500F PLC

This means that the SINUMERIK ONE can be seamlessly integrated into digital solutions and workflows.

Show details Hide details
EMCONNECT - Digital Process Assistant

For increased productivity and efficiency in production.

EMCONNECT facilitates easy access to digital production – all important information and systems are accessed centrally on the machine. The familiar NC control and hence the familiar operation of the machine remain unchanged.
A clear and compact overview of the machine state, the machine data and the operating mode is available at a glance thanks to the emcoNNECT Dashboard. The hardware basis of the EMCONNECT control centre is a 22“ multi-touch display teamed with an industrial PC and a keyboard including HMI hotkeys for easy and intuitive operation via a user interface optimised for touchscreen use.

Included as standard equipment in the Siemens machine version (Sinumerik ONE).

Show details Hide details
Esprit (optional)

The sensational CAM solution for turning and turning/milling. ESPRIT greatly simplifies the programming of complex machining processes and significantly reduces set-up times.

ESPRIT Applications:

  • Complete CNC programming for up to 22-axis turning
  • Turning/milling for single-spindle lathes
  • Turning/milling for multi-carriage turning centers
  • Turning/milling for multi-tasking machine tools including B axis

Simulations:

  • Dry runs in dynamic volume view
  • Shaded in the entire working environment: Machine tool, clamping devices, blank and workpiece
  • Extensive collision detection: Tool, blank, workpiece clamping devices and target/actual workpiece comparison

Show details Hide details
EMCO CPS Pilot (optional)

EMCO CPS PILOT is the virtual EMCO machine on the PC. The operator works at an external programming station with an image of the machine in simulated operation. Therefore, NC programs can be planned, programmed, simulated and honed.

Using CPS the result is 100 % production reliability, up to 80 % shorter set-up times and an enormous increase in productivity and operating efficiency.

  • 100 % identical behavior of machine and PC
  • Collision monitoring for clamps, parts, tools, tool holders and machine components
  • Collisions can be completely eliminated before they even happen
  • The machine's productivity is maximized
  • Perfect tuning of both tooling systems
  • Resimulation and optimization of existing NC programs
  • Fewer rejects
  • Ideal for internal machining and operator training courses (no machine downtimes!)
  • Very little training required, as identical with the machine's user interface

Show details Hide details

Download

CNC-Turning-Machine-Hyperturn65-Powermill-G2.pdf

15.03.2024
Preview Download

Machine-Multitache-HYPERTURN-65-PM-G2.pdf

15.03.2024
Preview Download

EMCO_Medical_Technology_EN.pdf

17.09.2024
Preview Download

Lekarska_Technologie_CZ.pdf

17.09.2024
Preview Download

Technologia_Medyczna_PL.pdf

17.09.2024
Preview Download

Technologie_Medical_FR.pdf

17.09.2024
Preview Download

EMCONNECT_Your_guide_in_technology.pdf

08.07.2024
Preview Download

Case-study-cnc_lathes-Emcoturn_E65-Hyperturn_65_Pomwerill_G2_GF_Casting_Solutions.pdf

13.12.2024
Preview Download

EMCO privacy setting

Privacy Policy | Imprint

We, EMCO GmbH (headquarters: Austria), would like to process personal data with external services. This is not necessary for the use of the website, but enables us to interact even more closely with you. If desired, please make a selection:

Analysis / Statistics (1 Service)

Anonymous evaluation for error correction, further development and personalised ads.
Google Analytics

Google LLC, USA

 INFO
Other contents (4 Services)

Integration of additional information
EMCO Career Portal

eRe­crui­ter GmbH, Austria

 INFO
Evalanche

SC-Networks GmbH, Germany

 INFO
Google Maps

Google LLC, USA

 INFO
YouTube

YouTube LLC, USA

 INFO
Accept all Accept selection Accept nothing
Service: Google Analytics

Purpose: Error analysis, statistical evaluation of our website
Processing operations: Collection of connection data, data of your web browser and data on the contents called up; execution of analysis software and storage of data on your end device, anonymization of the collected data; evaluation of the anonymous data in the form of statistics
Storage period: Data on your end device for up to two years
Joint responsible party: Google LLC, Amphitheatre Parkway, Mountain View, CA 94043, USA
Legal basis for data processing: voluntary, at any time revocable consent
Consequences of non-consent: No direct effect on the function of the website; however, limited possibilities for further development and error analysis
Legal basis for data transfer to the USA: Implementing decision of the EU Commission C/2016/4176 and the Privacy Shield certification

Name Description Storage period
_ga

Used to distinguish users in Google Analytics 4.

 2 Years
_gid

This cookie is used by Google Analytics to store and update a unique value for each page visited.

 1 Day
_gat

Used by Google Analytics to throttle the request rate, which means that the collection of data on high-traffic websites is restricted.

 1 Day
_ga_AW-959191631

Used to maintain the session status.

 2 years
Back
Service: EMCO Career Portal

Purpose: Provision of a career portal
Processing operations: collection and processing of personal data by eRecruiters for application procedures
Storage period: until you leave the website
Joint responsible: eRecruiter GmbH, Am Winterhafen 4, 4020 Linz, Austria
Legal basis for data processing: voluntary consent, revocable at any time
Consequences of non-consent: The career portal is not made available to you.

Name Description Storage period
__RequestVerificationToken

Saves a token for verification of the following requests.

 Session
Back
Service: Evalanche

Purpose: Provision of a form for newsletter registration
Processing operations: Collection of connection data, data of your web browser and data about the contents called up; execution of analysis software and storage of data on your end device, anonymization of the collected data; evaluation of the anonymous data in the form of statistics
Storage period: Data on your end device up to two years.
Jointly responsible: SC-Networks GmbH, Würmstraße 4, 82319 Starnberg
Legal basis for data processing: voluntary, at any time revocable consent
Consequences of non-consent: No direct effect on the functioning of the website

Name Description Storage period
ewafutano

Tracking (anonymous history)

 2 Years
Back
Service: Google Maps

Purpose: To display the map service Google Maps
Processing operations: Collection of connection data, data of your web browser and data on the contents called up; placement of advertising cookies by Google; processing of the collected data by Google
Storage period: until you leave the website
Jointly responsible: Google LLC, Amphitheatre Parkway, Mountain View, CA 94043, USA
Legal basis for data processing: voluntary, at any time revocable consent
Consequences of non-consent: The Google Maps service is not made available to you.
Legal basis for data transfer to the USA: Implementing decision of the EU Commission C/2016/4176 and the Privacy Shield certification

Back
Service: YouTube

Purpose: Integration of external videos
Processing operations: Collection of connection data, data of your web browser and data about the contents called up; execution of analysis software and storage of data on your end device, anonymization of the collected data; evaluation of the anonymous data in the form of statistics
Storage period: Data on your end device up to one year.
Joint Controller: YouTube LLC, 1600 Amphitheatre Parkway, Mountain View, CA 94043, USA
Legal basis for data processing: voluntary, revocable consent
Consequences of non-consent: No playback of embedded videos.
Legal basis for the data transfer to the USA: Implementing decision of the EU Commission C/2016/4176 and the Privacy Shield certification

Name Description Storage period
yt-remote-device-id

Saves the user settings when retrieving a YouTube video integrated on other websites

 Permanent
yt-remote-connected-devices

Saves the user settings when retrieving a YouTube video integrated on other websites

 Permanent
yt-remote-session-app

Saves the user settings when retrieving a YouTube video integrated on other websites

 Session
yt-remote-cast-installed

Saves the user settings when retrieving a YouTube video integrated on other websites

 Session
yt-remote-session-name

Saves the user settings when retrieving a YouTube video integrated on other websites

 Session
yt-remote-fast-check-period

Saves the user settings when retrieving a YouTube video integrated on other websites

 Session
VISITOR_INFO1_LIVE

Trying to estimate user bandwidth on pages with integrated YouTube videos.

 179 Days
YSC

Registers a unique ID to keep statistics of the YouTube videos that the user has seen.

 Session
GPS

Registers a unique ID on mobile devices to enable tracking based on GPS geographic location.

 1 Day
Back